1,Production Precess
A. fibre begginning
Disc bale plucker (2) → 2 in 1 magnet→transfer fan → mixing →gathering→fine openning→bridge→ transfer fan→ fire checking→ QGL (fibre beginning with recycling) feeding→next
B.fibre carding ,web forming
Air pressure chute feed (4) → high speed cotton carding (4) → cross lapping machine (2 grid-connected) → flexible conveyor (2) → drawing machine (1) → With option
Air pressure chute feed (2) → high speed Random carding (2)
C. Spunlace fabric production
platform pre-wet feeding part →3 drums spunlace bonding → squeeze machine → 4 drums dryer → winding
2,Water Filtration System(IDRO)
high pressure pump(7 sets) stock(7 energy) filter spunlace suction/water flash air filter(1 set) solid filter(3 sets) bag filter(20) stock pump recycle "
3,Economic featur by NRL jet head design reduces the pressure for entangling while keeping the product properties.With optimized jet strips (36 HPI) we can achieve the same product charactaristics compared to standard jet strips with 40 HPI.
4,NRL Spunlace(hydroentangle) features
The new nozzle beam design allows perfect results with less pressure.Highest strength,Best surface bonding,Uniform fabric surface
5, Raw fibre:For water-sensitive fibers as used in the production of hygiene products and wipes,polyester or viscose fibre or cotton
6, Fabric GSM:20-350gsm ,Working width 2200mm, Line speed ≤120m/min
7, FAG,Geron,ENKA,FESTO,AIRTEC,WOMA,Simens,Danfoss,Mitsubishi all of them the top brand in the world
8,Technical of NRL Spunlace Equipments
1)Hydroentanglement system :
- water jets working width at least 2500 mm,
- maximum operating speed at least 100 m/min,
- processed material weight range at least 30 to 200 g/m2,
- computer control, CE certification.
-include 3 circluer water jet and 1 plate finishing water jet and accessories
2)Drying solution for nonwovens as well as winding.
- processed material weight range from 30 to 200 g/m2 (might be more)
- maximum working speed cotton pads 100 m/min,
- working width at least 2500 mm,
- type combustible – natural gas,
- winding unit,
- computer control,
3)air filtration system
- filtered wastes – fabric waste from non-woven production,
- maximum air filtration capacity at least 150m3/h?
- maximum filtered waste at least 100 kg/h,
- system of filtered air returning back,
- computer control,
- Include 1 air cleaning device,3 sand filters,8 metal filters,1 package cleaning device and accessories
4)water treatment system:
- system prepared water is suitable for nonwoven fabrics treatment,
- maximum production capacity at least 75 m3/h,
- recirculation system,
- water losses in the system not more than 7%,
- computer control,
9,Customer need prepare compressor 3m3/min,pressure 8kg/cm2,The on-site wire, cable and bridge shall be taken care of by the customer.a separate room for electrical control equipment and configure air conditioning. All equipment is safely grounded at the user's own expense.