——SPEC——CHANGZHOU JUIST SCREEN PRINTING MACHINERY CO.,LTD
ADD:XINCHEN INDUSTRY ZONE,WUJIN LIJIA,CHANGZHOU,JIANGSU
TEL:0086-519-83387581/13004383037
FAX:0086-519-83387583
EMAIL:juist@juistmac.com
GENERAL OVERVIEW
With the rapid rise of the optoelectronic industry in recent years, PC panel, flexible line, laptop module industry demand for screen printing has increased greatly, and the quality requirements for screen printing becoming higher.JUIST combine with the advanced design and manufacturing technology at china and abroad, independent research and development of this automatic rolling preshrinking machine; Special processing technology for material pretreatment; The technology has reached the international level, the products are favored by customers.
APPLICATION
Suitable for high precision film printing; Such as pen shading reflection module on the multi-process printing materials, optical Film , conductive Film, LCD flexible panel, RFID, smart card and other flexible line printing.
MAIN PARAMETERS
序号 |
名称NAME |
规格SIZE |
1 |
最大有效尺寸Max. SIZE |
500mm*800mm |
2 |
最小印刷尺寸Min. Print Size |
250mm*350mm |
3 |
印刷台面规格Print Table |
750mm*1300mm |
4 |
最大网框尺寸Max. Frame Size |
750mm*1150mm |
5 |
印刷台面吸气区域suction area |
410mm*1500mm |
6 |
印刷台面吸气孔suction hole size |
0.5mm |
7 |
入料宽度materials width feeding |
520mm |
8 |
放卷机最大卷径Max. Diameter of unwinding |
400mm |
9 |
印刷产能printing speed |
850-1000次/印次 |
10 |
材料厚度materials thicness |
0.0125-0.2mm |
11 |
CCD套位精度camera position accuracy |
正负0.03mm |
12 |
跳距精度(电眼)Jump accuracy (electric eye) |
正负0.1mm |
13 |
跳距精度(CCD)Jump accuracy (CCD) |
正负0.05mm |
14 |
送料牵引电机(伺服)motor let off (servo) |
1KW |
15 |
印刷驱动电机(伺服)print drive (servo) |
0.4KW |
16 |
烘箱收卷宽度width take up in oven |
520mm |
17 |
烘箱收卷最大直径Max. Diameter winding |
400mm |
18 |
烘箱最大功率Max. Power of OVEN |
26kw |
19 |
烘箱温度范围Temperature |
常温-120度 |
20 |
烘箱有效长度Dry length effective |
40米 |
21 |
设备工作电压voltage |
3P 380V-410V |
22 |
设备工作气压air pressure |
6-8Mbar |
23 |
设备耗气量air pressure cost |
10L/H |
24 |
设备总功率power rate |
约30KW |
25 |
设备总电流current rate |
约45A |
26 |
设备重量weight |
3500kg |
27 |
设备外形尺寸(L*W*H)dimension |
7600mm*1200mm*2400mm |
MAIN PROPERTY
1. UNWINDING:
① The whole frame of the machine is welded with international standard steel.
② Frequency conversion motor drive unwinding, stepless speed regulation to ensure that the material is not stretched when unwinding;
③ Unwinding coaxial air expansion axis, feeding operation is simple;
④ Design automatic stop function if end of material, and light alarm prompt;
⑤ Pneumatic manual docking table, convenient no joint docking;
⑥ Internationally famous brand middle edge machine is used to ensure accurate material unwinding.
⑦ Equipped with a set of punching system, with a variety of printing process;
⑧ Automatic dust removal and static electricity removal device is designed to ensure that pre-press materials are clean and without static electricity.
2. PRINTING:
① 4 post print head, improve the printing stability, to ensure that the printing pattern does not deform, do not pull screen plate;
② The squeegee is driven by servo motor, which runs smoothly.
③ The printing table is made of special aluminum plate surface fine grinding, hard oxidation treatment, to ensure that the material does not scratch;
④ Printing with anti-drip ink function, suitable for special process printing;
3. CAREMA POSITION:
① U/V/W 3D platform is used to drive the screen frame alignment;
② To check the relative position via double cameras to photograph and collect the printed matter;
4. TAKING UP:
① The vacuum suction roller is used to take up the material moving;
② Vacuum suction roller drive via Mitsubishi high-precision servo motor, with high-precision planetary reducer;
③ Vacuum suction unit with high performance oil-free vacuum pump;
④ The manuel visual inspection position in this take up section,and equipped with LED lighting.
5. negative pressure accumulation:
① To ensure that the printing and drying speed match the design of negative pressure accumulate device, to ensure that the printing products do not adhere to and wrinkle phenomenon;
② According to the width of the material, the accumulation size can be adjusted;
6. DRY OVEN:
① Snail type return winding design, the insulation thickness is 80mm and based on 120℃ (the insulation layer needs to be thickened at special high temperature);
② Standard oven design three zones heating area, hot air circulation in each zone independent control, furnace temperature uniform;
③ All the internal guide rollers are made of aluminum, the surface is hard oxidized, and the material is not scratched.
④ Oven inlet part of the design of vacuum suction plate, to ensure that the furnace material tension stability;
7.WINDING:
① Frequency conversion motor drive winding, frequency conversion stepless speed regulation;
② Coaxial air expansion is adopted for rewinding and unloading is easy to operate.
③ The rewinding adopts the international famous brand rectifying system, and the rewinding is neat.
④ The winding adopts automatic tension system to ensure that the winding material does not stretch and deform.
⑤ Automatic laminating system is designed for the rewinding part, which is suitable for different product process requirements.
操作流程PRODUCTION PROCESS:
放料机放卷let off
材料除尘、除静电dust clean,anti-static
材料自动纠偏Automatic correction of material deviation
CCD拍照定位,视觉系统处理偏差值 camera position,visual deviations
印刷网版实现XYθ移动printing screen XY 0 movement
印材MARK定位在相机标准位置Mark is positioned in the standard position of the camera
CCD定位好自动印刷automaticly printing after CCD position
卷料烤箱热风循环烘干air through heating dry circulation
烘干材料自动纠偏、自动张力Dryin automatic correction,tension
离心覆膜分切centrifugal film slitting
离心膜覆膜centrifugal film lamination
材料收卷take up
结构配置EQUIPMENTS
B、各单元结构配置UNITS:
NO |
主单元UNITS |
结构配置EQUIPMENTS |
备注NOTES |
|
1 |
放卷部分LET OFF |
放料电机LET OFF MOTOR |
台湾万鑫WANXIN TAIWAN |
1 |
放料变频器FREQUENCY |
日本松下PANASONIC JAPAN |
1 |
||
光电开关OPTOELECTRONIC |
台湾阳明YANGMIN TAIWAN |
1 |
||
气涨轴AIR SHAFT |
瓦片式(定制)TILE |
1 |
||
中间对边机MIDDLE POSITION |
台湾普利源PLY TAIWAN |
1 |
||
2 |
印刷部分 |
印刷电机PRINT MOTOR |
日本三菱 |
1 |
变频器INVERTOR |
日本松下PANASONIC JAMPAN |
1 |
||
控制系统CONTROL ELECTRONIC |
日本三菱MITSBUBISHI |
1 |
||
3 |
视觉影像对位部分 |
U/V/W对位平台 PLATFORM |
定制CUSTOMERIZED |
1 |
130万相机 CAMERA |
台湾申度SD TAIWAN |
1SET |
||
工控机 PC INDUSTRIAL |
英特尔 INTEL |
1 |
||
CCD对位系统 CCD POSITION |
定制CUSTOMERIZED |
1 |
||
4 |
材料牵引部分 |
驱动减速机DRIVE SPEED |
台湾鼎益DY TAIWAN |
1 |
驱动伺服电机SERVO MOTOR |
日本三菱MITSBUSHI |
1套 |
||
真空泵VACUUM PUMP |
日本好利旺ORION JAPAN |
1套 |
||
5 |
负压缓存部分 |
储料斗 ACCUMULATION |
定制CUSTOMERIZED |
1套 |
负压风机N FAN |
东莞三越SY DONGGUAN |
1套 |
||
光电开关OPTOELECTRICAL |
台湾阳明YANGMIN TAIWAN |
1套 |
||
6 |
烘干单元
|
发热管HEAT TUBES |
翅片U型发热管(304) |
18条 |
循环风机RECYCLE FAN |
东莞三越SY DONGGUAN |
3台 |
||
温控系统TEMPERATURE CONTROL |
PID闭环控制 |
3套 |
||
低压控制器LOW VOLTAGE PARTS |
施耐德SCHNEIDER |
整套 |
||
气动元件PENUMATIC PARTS |
台湾亚德客AIRTEC TAIWAN |
1套 |
||
电器元件ELECTRICAL PARTS |
法国施耐德SCHNEIDER FRANCH |
整套 |
||
开关元件SWITCHES |
法国施耐德SCHNEIDER FRANCH |
整套 |
||
7 |
收卷单元 |
收料电机WINDING MOTOR |
台湾万鑫WANXIN TAIWAN |
1台 |
张力控制器TENSION |
台湾兴瑞XINRUI TAIWAN |
1套 |
||
纠偏控制器CORRECTION |
台湾普利源PLY TAIWAN |
1套 |
||
收料变频器INVERTOR |
日本松下PANASONIC JAPAN |
1台 |
||
光电开关OPTOELECTRICAL |
台湾阳明YANGMIN TAIWAN |
1条 |
||
气涨轴AIR SHAFT |
瓦片式(定制)TILE |
1套 |
B、结构示意图:
Adhering to the principle of continuous technology upgrade,the description and parameters in this statement are for reference only, the latest file or the agreement while both parties negotiate the contract shall prevail.