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Advanced Screen Printing

JST5080 RTR Full Automatic Screen Printer

[ Size:L M L ]Data:2021-7-30 Edit: Hits:1548

 ——SPEC——CHANGZHOU JUIST SCREEN PRINTING MACHINERY CO.,LTD

ADD:XINCHEN INDUSTRY ZONE,WUJIN LIJIA,CHANGZHOU,JIANGSU

TEL:0086-519-83387581/13004383037

FAX:0086-519-83387583

EMAIL:juist@juistmac.com


GENERAL OVERVIEW

    With the rapid rise of the optoelectronic industry in recent years, PC panel, flexible line, laptop module industry demand for screen printing has increased greatly, and the quality requirements for screen printing becoming higher.JUIST combine with the advanced design and manufacturing technology at china and abroad, independent research and development of this automatic rolling preshrinking machine; Special processing technology for material pretreatment; The technology has reached the international level, the products are favored by customers.

APPLICATION

   Suitable for high precision film printing; Such as pen shading reflection module on the multi-process printing materials, optical Film , conductive Film, LCD flexible panel, RFID, smart card and other flexible line printing.

MAIN PARAMETERS

序号

名称NAME

规格SIZE

1

最大有效尺寸Max. SIZE

500mm*800mm

2

最小印刷尺寸Min. Print Size

250mm*350mm

3

印刷台面规格Print Table

750mm*1300mm

4

最大网框尺寸Max. Frame Size

750mm*1150mm

5

印刷台面吸气区域suction area

410mm*1500mm

6

印刷台面吸气孔suction hole size

0.5mm

7

入料宽度materials width feeding

520mm

8

放卷机最大卷径Max. Diameter of unwinding

400mm

9

印刷产能printing speed

850-1000次/印次

10

材料厚度materials thicness

0.0125-0.2mm

11

CCD套位精度camera position accuracy

正负0.03mm

12

跳距精度(电眼)Jump accuracy (electric eye)

正负0.1mm

13

跳距精度(CCD)Jump accuracy (CCD)

正负0.05mm

14

送料牵引电机(伺服)motor let off (servo)

1KW

15

印刷驱动电机(伺服)print drive (servo)

0.4KW

16

烘箱收卷宽度width take up in oven

520mm

17

烘箱收卷最大直径Max. Diameter winding

400mm

18

烘箱最大功率Max. Power  of OVEN

26kw

19

烘箱温度范围Temperature

常温-120度

20

烘箱有效长度Dry length effective

40米

21

设备工作电压voltage

3P 380V-410V

22

设备工作气压air pressure

6-8Mbar

23

设备耗气量air pressure cost

10L/H

24

设备总功率power rate

约30KW

25

设备总电流current rate

约45A

26

设备重量weight

3500kg

27

设备外形尺寸(L*W*H)dimension

7600mm*1200mm*2400mm

MAIN PROPERTY

1. UNWINDING

① The whole frame of the machine is welded with international standard steel.

② Frequency conversion motor drive unwinding, stepless speed regulation to ensure that the material is not stretched when unwinding;

③ Unwinding coaxial air expansion axis, feeding operation is simple;

④ Design automatic stop function if end of material, and light alarm prompt;

⑤ Pneumatic manual docking table, convenient no joint docking;

⑥ Internationally famous brand middle edge machine is used to ensure accurate material unwinding.

⑦ Equipped with a set of punching system, with a variety of printing process;

⑧ Automatic dust removal and static electricity removal device is designed to ensure that pre-press materials are clean and without static electricity.

2. PRINTING

① 4 post print head, improve the printing stability, to ensure that the printing pattern does not deform, do not pull screen plate;

② The squeegee is driven by servo motor, which runs smoothly.

③ The printing table is made of special aluminum plate surface fine grinding, hard oxidation treatment, to ensure that the material does not scratch;

④ Printing with anti-drip ink function, suitable for special process printing;

3. CAREMA POSITION

① U/V/W 3D platform is used to drive the screen frame alignment;

② To check the relative position via double cameras to photograph and collect the printed matter;

4. TAKING UP

① The vacuum suction roller is used to take up the material moving;

② Vacuum suction roller drive via Mitsubishi high-precision servo motor, with high-precision planetary reducer;

③ Vacuum suction unit with high performance oil-free vacuum pump;

④ The manuel visual inspection position in this take up section,and equipped with LED lighting.

5. negative pressure accumulation

① To ensure that the printing and drying speed match the design of negative pressure accumulate device, to ensure that the printing products do not adhere to and wrinkle phenomenon;

② According to the width of the material, the accumulation size can be adjusted;

6. DRY OVEN

① Snail type return winding design, the insulation thickness is 80mm and based on 120℃ (the insulation layer needs to be thickened at special high temperature);

② Standard oven design three zones heating area, hot air circulation in each zone independent control, furnace temperature uniform;

③ All the internal guide rollers are made of aluminum, the surface is hard oxidized, and the material is not scratched.

④ Oven inlet part of the design of vacuum suction plate, to ensure that the furnace material tension stability;

7.WINDING

① Frequency conversion motor drive winding, frequency conversion stepless speed regulation;

② Coaxial air expansion is adopted for rewinding and unloading is easy to operate.

③ The rewinding adopts the international famous brand rectifying system, and the rewinding is neat.

④ The winding adopts automatic tension system to ensure that the winding material does not stretch and deform.

⑤ Automatic laminating system is designed for the rewinding part, which is suitable for different product process requirements.

流程PRODUCTION PROCESS


放料机放卷let off
材料除尘、除静电dust clean,anti-static
材料自动纠偏Automatic correction of material deviation
CCD拍照定位,视觉系统处理偏差值 camera position,visual deviations
印刷网版实现XYθ移动printing screen XY 0 movement
印材MARK定位在相机标准位置Mark is positioned in the standard position of the camera
CCD定位好自动印刷automaticly printing after CCD position  
卷料烤箱热风循环烘干air through heating dry circulation
烘干材料自动纠偏、自动张力Dryin automatic correction,tension
离心覆膜分切centrifugal film slitting
离心膜覆膜centrifugal film lamination
材料收卷take up

                


结构配置EQUIPMENTS

 B、各单元结构配置UNITS

NO

主单元UNITS

结构配置EQUIPMENTS

备注NOTES

1

放卷部分LET OFF

放料电机LET OFF MOTOR

台湾万鑫WANXIN TAIWAN

1

放料变频器FREQUENCY

日本松下PANASONIC JAPAN

1

光电开关OPTOELECTRONIC

台湾阳明YANGMIN TAIWAN

1

气涨轴AIR SHAFT

瓦片式(定制)TILE

1

中间对边机MIDDLE POSITION

台湾普利源PLY TAIWAN

1

2

印刷部分

印刷电机PRINT MOTOR

日本三菱

1

变频器INVERTOR

日本松下PANASONIC JAMPAN

1

控制系统CONTROL ELECTRONIC

日本三菱MITSBUBISHI

1

3

视觉影像对位部分

U/V/W对位平台 PLATFORM

定制CUSTOMERIZED

1

130万相机 CAMERA

台湾申度SD TAIWAN

1SET

工控机 PC INDUSTRIAL

英特尔 INTEL

1

CCD对位系统 CCD POSITION

定制CUSTOMERIZED

1

4

材料牵引部分

驱动减速机DRIVE SPEED

台湾鼎益DY TAIWAN

1

驱动伺服电机SERVO MOTOR

日本三菱MITSBUSHI

1套

真空泵VACUUM PUMP

日本好利旺ORION JAPAN

1套

5

负压缓存部分

储料斗 ACCUMULATION

定制CUSTOMERIZED

1套

负压风机N FAN

东莞三越SY DONGGUAN

1套

光电开关OPTOELECTRICAL

台湾阳明YANGMIN TAIWAN

1套

6

烘干单元

 

发热管HEAT TUBES

翅片U型发热管(304)

18条

循环风机RECYCLE FAN

东莞三越SY DONGGUAN

3台

温控系统TEMPERATURE CONTROL

PID闭环控制

3套

低压控制器LOW VOLTAGE PARTS

施耐德SCHNEIDER

整套

气动元件PENUMATIC PARTS

台湾亚德客AIRTEC TAIWAN

1

电器元件ELECTRICAL PARTS

法国施耐德SCHNEIDER FRANCH

整套

开关元件SWITCHES

法国施耐德SCHNEIDER FRANCH

整套

7

收卷单元

收料电机WINDING MOTOR

台湾万鑫WANXIN TAIWAN

1台

张力控制器TENSION

台湾兴瑞XINRUI TAIWAN

1

纠偏控制器CORRECTION

台湾普利源PLY TAIWAN

1

收料变频器INVERTOR

日本松下PANASONIC JAPAN

1台

光电开关OPTOELECTRICAL

台湾阳明YANGMIN TAIWAN

1条

气涨轴AIR SHAFT

瓦片式(定制)TILE

1套

B、结构示意:    

Adhering to the principle of continuous technology upgrade,the description and parameters in this statement are for reference only, the latest file or the agreement while both parties negotiate the contract shall prevail.



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