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warp knitting machine nonwoven industry composite textiles

[ Size:L M L ]Data:2022-11-20 Edit: Hits:763

RDJ6/1E Double Needle Bar Machines for high-quality production for all sorts of  Jacquard spacer fabrics

Your benefit
• Enhance customer’s design possibilities:
– One additional guide bar (5 GB and 1 JB)
– EL drive for highly efficient production speed combined with easy and flexible patterning
– Counter-lapping of Jacquard bars possible
• Placement of holes for breathability or additional design effects
• Two sectional beams for Jacquard bar allows easy threading and long life cycle of yarn

Working width / Gauge  
3505 mm = 138" E22, E24.Warp beam support 7 × 812 mm = 32" (free-standing)
Bars / Knitting elements 
Two needle bars with latch needle units, two knock-over comb bars, two stitch comb bars,  ve ground guide bars,one Piezo Jacquard bar (split execution) Option: individual needle bars.Knock-over comb bar distance 2–8 mm, continuously adjustable, incl. patented stitch comb swivelling device Option: central trick plate distance readjustment

Pattern drive
EN-drive with seven electronic guide bar drives Max. shog distance: ground 18 mm, Jacquard 10 mm
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A comprehensive portfolio of nonwoven and staple fiber technologies, from meltspun spunbond (spunbond and meltblown) to airlaid nonwovens (airlaid) and the new compact staple fiber line Staple FORCE S 1000 will be presented by Oerlikon Neumag at this year’s CINTE TECHTEXTIL CHINA 2014 trade fair in Shanghai, 24 - 26 September 2014, at booth B07 in hall E7. Application areas of the presented technologies are for example special technical uses such as filtration, roofing, geotextiles and automotive, as well as hygiene applications.


Technologies for an efficient Technical Nonwoven production
 The new Staple FORCE S 1000 with its compact construction and low throughputs of up to 15 tons per day, enables swift product color changes with considerably lower waste. The savings in terms of energy and water resulting from the deployment of a dry-drawing process, lead to a reduction in oper-ating costs and simultaneously protect the environment. The option to install the system on a standard industrial floor also minimizes investment costs.“Efficient, flexible and compact – these are extremely attractive factors for our customers, opening up diverse, new market potentials for them”, sums up Oerlikon Manmade Fibers Sales Director Michael Korobczuk. “The Staple FORCE S 1000 is not just for fiber manufacturers focusing on special applications and on ‘on-demand’ deliveries, it also enables nonwoven producers to efficiently integrate fiber manufacturing into their own production operations.”

Technical spunbond technology for a rapidly growing market
 Oerlikon Neumag offers the complete process from polymer chips up to roll goods for the production of substrate for bitumen roofing membranes, sarking membranes and also geotextiles.The one-step spunbond technology convinces with a combination of effectiveness and productivity, thus lowering production costs by up to 20%. More than 3 million tons of technical nonwovens were produced last year and the demand is still increasing, especially in emerging countries. Thinner, lighter, efficient materials, as produced with the spunbond technology, now specify the trend.

Meltblown technology stand-alone or as an upgrade solution
 The Oerlikon Neumag meltblown technology enables the cost-efficient production of high-quality melt-blown and SMS (spunbond-meltblown-spunbond) products. Stand-alone mono and bico meltblown plants produce nonwovens for a variety of filtration, insulation and sorbent applications.The meltblown technology is applied for a multitude of medical and hygiene products as “Plug & Product” installations in already existing and in new external SXS plants. This solution enables a cost-efficient upgrading of new or existing spunbond plants and offers nonwoven producers access to markets with very high quality demands.

Airlaid: more homogeneity with thin nonwovens
 The core of the Oerlikon Neumag airlaid technology, the forming head, sets standards for the produc-tion of extremely thin airlaid nonwovens. A high uniformity and homogeneous web formation, today enable the production of high-quality, light airlaid nonwovens with economically attractive pro-duction speeds and plant throughputs. With the new forming head, we can not only produce very light airlaid materials, but also combination nonwovens with full utilization of the plant capacity, at the same time saving raw material.

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We make a tricot machine from 2bar to 4bar with a wide width range from 42 inches to 290 inches. The concept of our tricot machine is based on easy operation and high efficiency. Touch screen interface can record all the production data and fabric parameter which can be transferred via the internet for better production management. KS Type High-Speed Warp Knitting Machine

Model Work Width Dimension Device Number Speed;To produce toys plush, super soft sortplush, coat fbics, deorative fabics, sportswear,shoes fabrics etc.
KS-2 186 inches 5720*1670*2322 E28 E32 2200
KS-2 218 inches 6710*1670*2322 E28 E32 2200
KS-3 186 inches 5720*1670*2322 E28 E32 2000
KS-3 218 inches 6710*1670*2322 E28 E32 2000


Needle bar with independently inserted compound needle, tongue bar, compound sinker, two ground guide bar, (one pile bar).
Beam stand for 2(3) sets let off system equipped with 30" beams;Touch screen /operation interface-terminal;Single-speed motion control system is used to control basic functions;Optional: yarn laser scanning auto-stop device

Warp let-off device:Every set of yarn let-off device is controlled by EBA system.
Fabric take-up device:4-roller take-up is controlled by EWA system, maximum width reaches 218"
Winding device:Winding controlled by the same one motion control as EWA.
Pattern device:N-type pattern device is composed of 2-3 pattern discs, and motion change toothed wheels.
Electronic equipment:Speed control main motor, power-off protection, slow-speed transmission function, total capacity of machine
Oil supply:Heating device,through air circulating heat exchange device to cool down, pressure lubrication feeding and oil spray, equipped with anti-dirty alarm filter.
Optional: Water processing heat exchange device to replace air heat exchange device.

Characteristic:
This device uses a crank linkage, and equipped with the oil line forced pressure lubricationsystem and oil temperature control system. Electronic let-off, electronic traction andautomatic technology are used to ensure the efficient production and simple operation ofthe machine.
Easy operation and high efficiency tricot machine with touch screen interface  are mainly used in apparel and upholstery fields for the production of stretch and non-stretch fabric, e.g. sportswear, lingerie, tulle, velvet, velour, super plush, automobile interiors, etc. Tricot machine electric controlled system makes the operation efficient and accurate. By the application of a brushing device that can create the loop on the fabric from the warp-knitted terry towel machine.  

Tricot machine application of carbon bar can reduce the weight of the material and prevent the deformation of the knitting elements, which finally increase the machine production.  Fine gauge up to E32 with the mono yarn 12D make very light and soft tulle. Tricot machine EL devices make patterns changing extremely convenient and faster. 

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