General information of the line
WIDTH OF PRODUCTION LINE: 1.8M
WEIGHT RANGE: 10—180g/m2
PRODUCTION CAPACITY：285kg/h （calculation based on produced fabric weight at e 40g/㎡, wide at 2.0M）
PROCESS SPEED: 10m/min——100m/min
MACHINE SPEED: 180m/min
FIBER FINENESS: ≤2.5 den
SPUNBOND BEAM & FINISHING
1.Dosing raw materials feeding (Full set with high volume container and tank,Color masterbatch add dvice,Particle suction device,5.5KW AC motor)
2.Main screw extruder Ø105/30 with 75KW AC motor，2 sets recycle extruder Ø105/15
3.Melt filter 180-250um,300℃,16-25MPa
4.Metering pump With 5.5KW AC (frequency converting control 150cc,30rpm)
5.Spunbond die working width 1960mm,JUWU design,Ø2 distribute,oil heating,with spinneret Length 1960x256,hole diameter0.42mm 2+2spare Oil furnace electric heating,no boiler/no chimney
6.Monomer waste suction
7.Stretching device toughened glass and stainless steel structure,Stainless steel plate and trimming device composition
8.Air cooling condition (chiller) 200000 calories
9.Air pressure spinning, blowing ,piping and suction
10.web forming M/C conveyor belt 300m/min,Air volume 9700-11000m3/h/m2,Auto-center Device, Overlimit Protect, Continuous Tension Control, Conveyor offset ≤±20mm Suction Channel special designed for more beams filament and fiber webing ,equipped with pre-hot pressing roller device,Spinning belt Strong Polyester Industry Fabric Making
HYDROENTANGLE LINE SPEC
1. Working width: the strip width 1800mm,The frame 2500mm
2. Mechanical speed:90m/min,Pls be noted the line speed improved to 90m/min, and the jets pressure reach to 180bars standrard.
3. Jets: Total 4 pcs, Pressure ≤18Mpa,jets made by the 304 Stainless steel,filter
material use 316 stainless steel.
4. Type of spunlace: up and down Drum
5. The filter sys and water tank ,etc.
6. The frame adopts 304 stainless steel, and coating with the metal paint.the frame fit
for container transportation.
7. The jets moved by the pneumatic system
8. The drum core made by the 304 stainless steel and polymer materials,the slim fit
Dia 515mm.Drum supporting made by the stainless steel,Driven by the inverter, 4kw
for each
9. The strip imported from Japan, working width 1800mm, hole Dia. 0.1mm
Auxiliary machinery spec
1. 304 stainless steel pipes, through the soft pipes connect with the drum
2. Air and water seperator Dia. 2000mm,all made by 304,equipped with the liquid
level control and negative pressure meter
3. The pump head use stainless steel, and power is 11kw
4. High pressure suction fan made by stainless steel, and the power is 110kw
5. High pressure pump total 2 sets, 75kw*1,45kw*1
6. Centrifugal pump, 25kw,the stainless steel pipes Dia 250mm
7. Equipped with the soft pipes,steady flow ball,fine filter, valve etc
8. Pneumatic parts adopts FESTO or SMC
9. Inverter adopts SIEMENS, low power parts adopts schneider and Omron
NOTE：
1.the price without the installation cost,seller send one mechanical and one software
engineer,30usd per day per guy, round tickets and accommodations charged by buyer.
customer should arrange 6-8 guys for support。
2.compressed air station：flow 1m3 /min，pressure 8kg/cm2。
3.SPARE PARTS ADVISE
1).Temperature sensor PT100
2).Drive belts(time belts)
3).Sealing tuflon ropes
4).Screws of spinnerets
5).Conveyor belt for web forming
6).filter parts for melt and spinning
7).Pressure sensor after screw extruder
8).Tools while spinneret check and maintain